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How The Modern Digital Technologies Benefits The Sustainable Manufacturing Process

Published on June 22 2022 by Exzellenc
How The Modern Digital Technologies Benefits The Sustainable Manufacturing Process

Today, more and more pressure are falling on the manufacturers due to the environment and consumer interest in sustainable products. The application of modern digital technologies generates an understanding of how they might support sustainable manufacturing processes.

The use of the word sustainability has significantly increased in recent years. The production of almost every product is committed to being ecologically friendly. Above all, corporate practices have changed as a result of the protection of natural resources. However, how can the process of sustainable manufacturing be effective?

Sustainable manufacturing starts with the data

The comprehensive digitization of corporate operations is the secret to improving the sustainability of industrial processes. Data silos are replaced by linked data models, which digitally represent the full product lifecycle, from the initial idea to the finished product (including recycling). In reality, enterprises in the manufacturing sector have access to a wide range of technical procedures and solutions.

Virtual twins and simulation

You may radically alter how things are created by using a digital twin, such as Dassault Systems' 3D Experience Twin. The digital twin, which is a virtual representation of a physical thing, receives data from the real world on a constant basis. Early in the development process, certain parameters can already be considered and changed as necessary. With the help of the right tools, a product can be tested and simulated in virtual reality prior to going into production.

For instance, enterprises can already utilize computers to determine the material's durability, the impact heat, dust, or moisture have on a product's operation, or whether the design satisfies their clients' needs. Physical prototype testing, which would be required at every stage of development, is minimized to the bare minimum. This not only conserves natural resources and saves time and money, but also prevents waste that is frequently challenging to recycle. In addition, sustainability objectives can be taken into account from the beginning with the use of appropriate simulation software, such as the Solidworks Simulation Suite.

Utilize virtual networks to determine emission values

One of the major sources of CO2 is the movement of goods by ship or truck from the point of production to the final consumer. enterprises that visually map their supply chain can optimize it based on a number of factors. In addition to saving time, a shorter supply chain increases the emission value. Additionally, it can be considered whether raw materials from outside suppliers adhere to certain sustainability requirements or whether more ecologically friendly modes of transportation are employed for transportation. It is possible to check in virtual space to what extent ecological corporate goals may be fulfilled with this data if it flows together on a digital platform.

Future-looking technology is additive manufacturing, sometimes known as industrial 3D printing. Component production can be done very resource-efficiently, which adds to the benefits of sustainable production. There are a lot of rejections produced by traditional production methods like metal cutting and wood processing. On the other hand, just the material that is truly needed for the product is used throughout the 3D printing process. As a result, less raw materials are needed. Additionally, as additive manufacturing uses direct implementation of digital 3D design data in the printing process, no molds are required.

Sustainable manufacturing: green products through collaboration

Discussions with others are frequently where good ideas come from. Companies must make strides and foster innovation in order to reduce their own ecological footprint and create goods for a green future. It is necessary to partially disassemble and start anew with previously tried-and-true processes and methods. This calls for a cohesive team that develops concepts jointly, pools existing knowledge, and ultimately produces disruptive ways in addition to visionary masterminds. The best tool for this is a cloud platform like the 3D Experience Platform.

They make it possible for workers from several departments and various (global) locations to work on a project and contribute ideas from the very beginning. What drawbacks does the initial design draught have, according to a logistician? Will there ever be a need for a lot of packing here? If minor changes are made to the design, may more environmentally friendly materials be used? Only a comprehensive data model can take all of these issues into account.

the circular economy: Repairing instead of discarding

Recycling and upcycling, formerly taken for granted, are again reemerging as trends. This reuse and waste avoidance strategy is used in industry as part of the circular economy and is recognized as a crucial component of sustainable, clean production. One illustration is the additive manufacture of spare parts, which enables enterprises to repair existing items and machinery rather than purchasing new ones. Spare parts may be produced swiftly and affordably in small numbers. Another illustration is the use of waste heat, which, for instance, can be used to heat nearby office buildings. Such intricate procedures need to be developed and coordinated, and each step needs to be able to be tracked. This only functions in the long run.

High product quality, quick development timelines, and production agility are just a few of the demands that manufacturers must achieve to compete globally. A growing range of social and environmental factors also need to be taken into account. In the upcoming years, enterprises will find it difficult to combine economic and ecological success without utilizing the benefits of digitalization. Numerous digital tools and solutions are now available to aid in utilizing resources as effectively as feasible, preventing waste, and fusing innovation with high-quality labor. In order to address climate change issues and transition to a clean, low-carbon economy, new concepts for sustainable manufacturing will be essential.

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